Power Grid Corporation of India Limited (PGCIL)-Poducherry
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Procurement of Balance Supply for Construction of 230/110kV Thondamanatham Substation and R&M of 110/22kV Villianur Substation
- Client : Power Grid Corporation of India Limited (PGCIL)-Poducherry
- Industry : Industry electricity transmission
Detailed Scope of Work
110 KV Equipment:
- 110 KV, 1600 Amps HDB Isolator (3-ph without earth switch)
- 110 kV Solid core Post Insulator
- 110 KV, 200 A, Current Transformer (1PH with 120% extended current rating)
- 96 KV Lightning Arrestor (1PH – class-3, Gapless)
22 kV Equipment
- 22 kV 1250 A, VCB (3 phase, spring operated) along with support structure
- 22 kV, 400 A, DB Isolator (3 phase) without earth switch
- 18 KV Surge arrester (1 ph) class-2
- 22 kV Bus post insulator
Control & Relay Panels
- 110/22kV Transformer Protection panel (HV & LV side) with automation
- Control panel for 2 nos of 22kV lines
- Protection panel for 2 nos of 22kV lines
- Control panel for 2 nos of 22kV capacitor bank
- Protection panel for 2 nos of 22kV capacitor bank
Structures
- Lattice Structure (Non-standard structures as per site requirement)
- Foundation bolts including nuts, checknuts, and washers for lattice structures
- Miscellaneous structural steel (excluding reinforcement steel and steel for lattice and pipe structures)
Clamps & Connectors
- Various tension and suspension string assemblies with disc insulators and clamps suitable for ZEBRA ACSR
Power Connectors
- 110kV and 22kV side connectors (Tee connectors, terminal connectors, flexible connectors, etc.)
Earthing Material
- MS Rods, GS Flats, rod electrodes, and other earthing materials
Power Cables
- 3.5Cx70 sq.mm and 4Cx16 sq.mm cables
Illumination
- Street lighting poles, LED street lights, and outdoor receptacles
Our Projects
- SAIL Bhilai Plant
- SAIL Barsua Iron Mines
- IRCON International Ltd- Sector 43 Mall (Noida)
- IRCON International Ltd- Sector 48 Mall (Noida).
- Gail India Ltd- Kailaras
- Indian Oil Corporation Ltd- Assam
- SAIL Gua Ore Mines
- Deendayal Port Authority- Kandla
- Balmer Lawrie Co Ltd- Kolkata
- SJVN Ltd- Jhakri.
- NTPC Ltd- Koldam
- Nabinagar Power Generating Company
- Power Grid Corporation India Ltd-Shivpuri
- Rites Limited-Kalaburagi
- Power Grid Corporation India Ltd-Madurai
- Steel Authority of India Limited (SAIL) – Rourkela Steel Plant, Barsua Iron Mine.
- NLMK INDIA Coating Pvt Ltd.
- Power Grid Corporation of India Limited (PGCIL)-Poducherry
- GAIL (India) Limited-Faridabad
- Indian Oil Corporation Limited (IOCL)-Vijaywada
- Mishra Dhatu Nigam Limited (MIDHANI)-Hyderabad
- Steel Authority of India Limited (SAIL), Rourkela Steel Plant, Barsua Iron Mines
- Mishra Dhatu Nigam limited-Rohtak
Challenges and Solutions

Complex Site Conditions
- Challenge: The project required custom solutions due to specific site conditions.
- Solution: Conducted detailed site surveys and worked closely with the client to design and supply equipment that met the unique requirements of each substation.

Coordination and Scheduling
- Challenge: Ensuring timely delivery and installation of all components.
- Solution: Implemented a robust project management system to closely monitor and synchronize the delivery and installation schedules. Regular meetings with the client and on-site teams ensured timely resolution of any issues..

Technical Compliance
- Challenge: Meeting stringent technical specifications and performance criteria.
- Solution: Employed a team of experienced engineers and technicians who conducted rigorous quality checks at every stage of the project. Utilized advanced testing equipment to ensure all components met the required standards before installation.

Safety and Compliance
- Challenge: Ensuring the safety of workers and compliance with all regulatory standards.
- Solution: Conducted comprehensive safety training for all personnel involved in the project. Implemented strict safety protocols and regular inspections to ensure compliance with industry standards.
Project Significance
This project is a significant step towards modernizing and enhancing the power transmission infrastructure in Puducherry. It demonstrates our commitment to delivering high-quality, reliable, and efficient solutions that meet the evolving needs of the power grid.
Successful Completion
We are proud to announce that this project has been successfully completed, meeting all the specified requirements and timelines. Our team’s dedication and expertise ensured seamless execution and delivery, contributing to the robust power infrastructure of the region.